— BELZONA 1000 SERIES

Belzona 1221

Super E-Metal
FN10020IMPA CODE: 812351

Belzona 1221 Surface-tolerant epoxy composite for emergency in-situ metal repair of oil contaminated, wet and underwater substrates.

Belzona 1221

Overview

It is a two-component composite material, based on a silicone-steel-reinforced polymer system, developed for metal repair. Thanks to its rapid curing properties, this repair material is ideal for situations requiring urgent intervention. It can be easily machined using conventional tools (lathes, milling machines, etc.); it provides a permanent solution for bonding, filling or reconstructing metal.

Benefits

Rapid Cure

Cures rapidly even at low temperatures for fast back in service time

Easy to Apply

Easy to mix and apply without specialist tools

Excellent Adhesion

Bonds strongly to virtually any rigid surface

Fully Machinable

Machinable using conventional tools after cure

Corrosion Resistance

Outstanding resistance to corrosion in salt spray and chemical environments

Applications

Application Areas
Emergency Leak Response

Rapid repair of leaks in ruptured pipelines, leaking tanks and pipe circuits.

Equipment Repair

Repair of cracks and holes in motor and pump casings, tanks and other critical equipment.

Surface Repair

Filling of pitting caused by corrosion and cavitation, and rapid levelling of metal surfaces.

Shaft and Hydraulic Repair

Rapid restoration of damaged shafts and hydraulic cylinders.

Joint and Connection Repairs

Sealing leaks at metal and plastic connection points.

Rapid Shimming:

Rapid levelling of equipment bearings and re-profiling of uneven surfaces.

Specs

TECHNICAL DATA
Mixing Ratio (Base:Solidifier)  1 : 1 by volume  2 : 1 by weight 
Working Life  3 minutes at 25°C (77°F) 
Shelf Life  5 years 
Heat resistance  150°C (302°F) dry  60°C (140°F) wet 
Adhesion (Tensile Shear )  Mild steel: 17.2 MPa (2,500 psi)  Copper: 12.4 MPa (1,800 psi)  Aluminum: 10.3 MPa (1,500 psi) 
Compressive Strength  55.8 MPa (8,100 psi) 
Volume Capacity  550 cm3 (33.5 in3) / 1 kg 
Heat distortion temperature  51°C (124°F) at 25°C (77°F) cure 
Flexural strength  59.3 MPa (8,600 psi) 

Curing Times

CURE TIME
Temperature  10°C (50°F)  15°C (59°F)  20°C (68°F)  25°C (77°F) 
No loading or immersion  16 minutes  15 minutes  14 minutes  13 minutes 
Machining and/or light loading  50 minutes  45 minutes  40 minutes  35 sminutes 
Full mechanical or thermal loading  100 minutes  90 minutes  75 minutes  60 minutes 
Immersion in chemicals  36 hours  30 hours  24 hours  20 hours 

Product PDFs

Approvals

Klas onayları:
ABS Approval
ABS

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