— BELZONA 1500 SERIES

Belzona 1511

Super HT-Metal
FN10178IMPA CODE: 812351

Belzona 1511, hand-applied erosion and corrosion resistant coating for high temperature equipment operating under immersion.

Belzona 1511

Overview

Belzona 1511 is a high temperature paste-grade system for rebuilding equipment damaged by erosion-corrosion. This material can also be used as a a high-strength structural adhesive or for he creation of irregular load bearing shims.

This material has been specifically designed for use in combination with our high temperature coatings. The product’s extended overcoat window of 24 hours reduces the need for grit blasting, significantly lowering application costs and downtime. Under immersion it is suitable for application up to 150°C.

This multi-purpose repair composite is corrosion resistant and performs well against a wide range of chemicals, making it an ideal choice for use in repair situations or original equipment manufacture.
 
Usage areas: Repair befor High-Temperature resistant coatings, engine blocks, liners, scrubber and exhaust pipework, tanks, pipes, elbows.
 


Benefits

High Temperature Resistance

Outstanding performance under elevated temperature conditions including dry heat and steam exposure

Fully Machinable

Machinable using conventional tools after cure

High Compressive Strength

Exceptional compressive strength for load-bearing applications and demanding mechanical environments

Solvent Free

100% solids formulation reduces health and safety risks in confined spaces with no shrinkage on cure

Erosion Resistant

Outstanding resistance to erosion damage in flowing fluid and abrasive environments

Applications

Application Areas
Engine Blocks, Liners, Jackets and Cylinders

Repair of cracks, wear and corrosion damage in equipment exposed to high temperatures, prior to the application of a protective coating.

Scrubbers and Exhaust Systems

Repair of wear, erosion and corrosion damage caused by high temperatures and corrosive gases.

Pipe Circuits

Repair of wear, corrosion and metal loss caused by hot fluids.

Tanks

Repair of corrosion and surface damage in tanks exposed to high temperatures and chemical effects prior to the application of a protective coating.

Specs

TECHNICAL DATA
Mixing ratio (base:solidifier)  5 : 1 by weight 
Working life  60 minutes at 20°C (68°F) 
Shelf life  5 years 
Dry heat resistance  230°C (466°F) 
Adhesion (tensile shear) mild steel  20.2 MPa (2,930 psi) at 20°C (68°F) cure  22 MPa (3,190 psi) at 100°C (212°F) cure 
Compressive strength (yield)  57.4 MPa (8,320 psi) at 20°C (68°F) cure 
Volume capacity  383 cm3 (23.4 in3) / 1 kg 
Heat distortion temperature  53°C (127°F) at 20°C (68°F) cure  135°C (275°F) at 100°C (212°F) cure 
Abrasion resistance  H10 - 673 mm3 wet  CS17 - 17.2 mm3 dry 

Curing Times

CURE TIMES
Temperature  10°C (50°F)  20°C (68°F)  30°C (85°F)  40°C (105°F) 
Light loading  72 hours  18 hours  5 hours  4 hours 
Full mechanical or thermal loading  Post cure required  30 hours  24 hours  6 hours 
Immersion in chemicals  Post cure required  Post cure required  60 hours  8 hours 

Product PDFs

Approvals

Approvals:
WRAS Approved Material
Bureau Veritas logo
ABS Approval
ABS

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